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ARCTURUSFoam Industries
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आरम्भ Arcturus Foam Industries · Made in India
Yoga mats, puzzle flooring, foam toys and engineered EVA foam for brands across India, the USA, Europe, Japan, Korea, Australia, the Middle East and many more markets. With a production capacity of up to one million mats a month, we manufacture for global brands from our facility in Gujarat, India.
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01शक्तिStrength
Capacity
A 250,000 sq. ft. facility in Gujarat, including 170,000 sq. ft. of working space, built to support large-scale foam manufacturing and the needs of global brands.
Export
Exporting foam products to international markets, partnering with major retailers and brands across the USA, Europe, Japan, South Korea, Australia, the Middle East and other markets worldwide.
OEM & private label
A leading private-label manufacturing partner for Indian brands across online and offline retail. From product development to custom colours, branding and packaging, we help brands bring their products to market.
Growth
Founded in 2020, operational since 2021. A 10× growth in production capacity, driven by manufacturing excellence and ambition.
02भूमिPlant
Umergaon, Gujarat. Photographs from the plant, not stock. Click any one to see it large.
Arcturus · the brightest star in the northern sky
Every mat, tile, toy and part we make begins as something far smaller than a star. Scroll, and watch one shift make all four, from night over Gujarat to the carton.
01 · Raw material
EVA granules, pigment and foaming agents arrive clean and light, and are weighed in by recipe, so your colour is decided before anything is made.
02 · Kneading
Heat and twin helical rotors fold granules and pigment together until every gram is the same colour and consistency.
03 · Milling
Polished steel rolls work the warm compound into a dense, uniform bale, the blank that becomes your foam.
04 · Oven & expansion
The bale cures in a heated press. When the platens open, the closed-cell foam expands to its full volume in seconds: soft, springy and light.
05 · Splitting
A band knife splits the foam bun into sheets at the thickness each product needs: 3 mm travel mats to 40 mm floor tiles, and industrial sheets up to 100 mm.
06 · Colour & finish
Single tone, dual layer, marble, honeycomb grip, mandala prints and laser-printed alignment lines. One sheet for each thing we make.
07 · Yoga mat
Die-cut from 183 × 61 up to 198 × 71 cm, textured, printed with your logo, rolled and strapped.
08 · Puzzle tiles
A steel-rule die presses through the sheet in one stroke. Every tile locks into its neighbour, edge to edge, with no gap.
09 · Foam toys
Stars, blocks, letters and animals, die-cut from the coloured sheet. Soft edges, bright colour, nothing sharp.
10 · Industrial parts
Thicker sheets are die-cut into rings, pads and strips for automotive, construction and packaging, to your drawing.
11 · Packing
Each product packed and labelled in your branding, then dispatched from Gujarat to marketplaces across India and brands abroad.
Cinematic illustration of EVA manufacturing.
04निर्माणMake
Choose one to open its catalogue.
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05विन्यासRange
Everything in this range is made to order: your size, your thickness, your colours, your logo.
What we make
Mats, floors, toys, pool gear and engineered foam, from the same plant and the same material family. Each picture is a range; each range carries your brand.
Yoga mats
Essential EVA to dual-layer TPE Pro, 3 to 12 mm, with the customer’s own logo, strap and bag.
07संतुलनStudio
Choose material, size and thickness, layer the colours, pick a surface, upload your logo, and see it in a real studio. Your choices become a brief our team can quote.
No studio for this one
Share the material family, thickness, format and a drawing or sample. Our process engineers will review your brief and provide a formulation recommendation and quotation.
08उदयReach
From our manufacturing facility in Gujarat, we serve international buyers across major markets. Explore our export routes, meet us at trade exhibitions and discover how we support private-label partnerships. Drag to turn, click a port, hover a photo, or let it tour.
Serving buyers across North America, Europe, East Asia, Australia and the Middle East. Lanes show typical routings and are illustrative.
Drag to turn · Click a pin · ⌘/Ctrl + scroll to zoom
09चक्रPrinciples
Every Arcturus associate begins with our first principle: “I Can, I Will!” We believe in self-motivation, accountability and continuous improvement. Every associate carries the title of Process Engineer. Turn the wheel.
Every Arcturus associate begins with our first principle. We believe in self-motivation, accountability and continuous improvement, and every associate carries the title of Process Engineer.
10मूलRoots
Arcturus grew from the Shivalik Group, established in Delhi to support India’s footwear industry with modern fabrics and foam solutions. In 2020, we began our journey in Gujarat with a clear ambition: Make in India, build manufacturing excellence and grow by growing our people.
Subhash Chander Goyal establishes the Shivalik Group in Delhi, recognising the potential of EVA foam across industries.
Arcturus begins its journey in Gujarat, named after one of the brightest stars in the night sky.
Arcturus began exporting to Europe and the Middle East, an important milestone in its international growth. First fairs: ISPO Munich, HGH India, Sports India and the B2B Toy Exhibition.
Recognised by Industry Outlook magazine, with further participation in Om Yoga Show London and ISPO Munich.
Participating in ASD Market Week Las Vegas, ISPO Munich and the India Sporting Goods Fair in Delhi.
A manufacturing operation producing up to one million mats monthly, serving international markets and continuing to scale.
“To build scalable and sustainable manufacturing systems for EVA foam-based products that create long-term value for our global partners.”
Our vision
Chairman and Director
Founded the Shivalik Group in Delhi in 1989, recognising early the potential of EVA foam across industries.
Founder and Managing Director
Driven by the ambition to make Arcturus a leading yoga mat manufacturer in India and represent Indian manufacturing on the global stage.
Co-founder and COO
Bringing hands-on operational experience across production at the Shivalik Group, she believes in one guiding principle: “Grow Together.”
Certified
Recognised
Recognised by Industry Outlook magazine as a leading yoga mat manufacturer in India, 2023.
Our clients sell on
Journal
Questions
Follow the marked lines as visual guides for hand and foot placement during yoga poses. They can help you maintain consistent positioning during practice.
Position yourself with reference to the mat’s alignment markings. These provide visual guidance for body positioning during different poses.
Yes. Yoga mats can also be used for stretching, floor exercises and many fitness routines. Suitability depends on the mat’s material, thickness and surface.
Cleaning instructions depend on the material and construction. Follow the care instructions supplied with your specific mat to help maintain its surface and durability.
A standard yoga mat may not be suitable for skipping, as it can move or bunch under repeated impact. Use a stable, appropriate exercise surface for skipping.
Yes. Grip, cushioning, thickness, size and surface texture can influence comfort and stability. The right choice depends on the type of practice and user preferences.
Yes. Yoga mats differ in material, grip, cushioning, thickness and surface texture. Arcturus manufactures EVA foam yoga mats and also offers TPE options for brands seeking different product specifications.
Use a soft cloth and a cleaning solution suitable for your mat’s material. Wipe gently and allow the mat to dry fully before rolling or storing it. Follow the care instructions for the specific product.
Arcturus manufactures yoga mats for brands, including YITMIT. Product availability at D-Mart may vary by location and stock.
A yoga mat provides a dedicated surface with cushioning and grip for many yoga poses. The right mat depends on the practice, surface and user’s preferences.
EVA is a closed-cell foam that does not absorb water, so our EVA mats can be wiped dry after use. Performance varies by material and construction; ask our team about the specific model.
TPE stands for thermoplastic elastomer. TPE yoga mats are made from this material and can be developed with different thicknesses, textures and designs. Arcturus offers TPE yoga mat manufacturing for brand and OEM requirements.
There is no single ideal thickness for every user. The best option depends on cushioning, stability, intended activity and customer preference. Arcturus offers multiple thickness options for customised ranges.
Yoga mats can be used for yoga, stretching, meditation and suitable floor-based fitness exercises.
Choose a mat when you need a dedicated surface for your yoga or fitness practice. Consider the activity, material, thickness, grip and ease of cleaning before selecting one.
Clean your mat as needed based on how frequently it is used and how much sweat or dirt accumulates. Follow the care instructions for its material rather than relying on a fixed schedule.
Arcturus manufactures lightweight EVA and TPE yoga mats with options for different thicknesses, surface textures and designs. Depending on the product specification, features may include grip, easy-care surfaces and custom branding. Ask our team for material and compliance details for your chosen model.
Our standard yoga mat dimensions range from 183 × 61 cm to 198 × 71 cm. Kids’ mat sizes can start at 130 × 50 cm. Custom dimensions may be discussed based on the product and order requirements.
Depending on the model and material, Arcturus yoga mats are available in thicknesses from 3 mm to 12 mm, including 3, 4, 5, 6, 8, 10 and 12 mm options. Contact our team to confirm availability for your requirements.
11नमस्तेNamaste
Tell us what you’d like to make. Share your product idea, specifications or sample with our team. We’ll discuss suitable manufacturing options, samples and a quotation for your project.
A-1201, Sonorus, Mahatma Gandhi Circle, Laddak, Vapi East, Imran Nagar, Gujarat 396191, India
No. 26/1/P1, Near Global Industrial Park, Valwada, Umergaon, Valsad, Gujarat 396105, India